Validation Coverage

What the validation engine checks — and what outputs look like.

Voltage Drop Analysis

Live

Validates wire gauge against current, length, and max allowable drop per ABYC and IEC standards.

Current Carrying Capacity

Live

Checks ampacity ratings against conductor size, insulation type, and bundle derating factors.

Fuse & Protection Sizing

Live

Ensures overcurrent protection is correctly sized for the wire, not the load. 125% continuous load rule.

Connectivity & Topology

Live

Validates net connectivity, orphan detection, and bus architecture consistency.

Thermal Derating

Live

Applies ambient temperature and bundle grouping derating to ampacity calculations.

EMI / EMC Screening

Planned

Separation distance rules, shielding requirements, and EMC zone compliance. In development.

What Outputs Look Like

Validation Report

Per-rule pass/fail with severity levels. Each issue includes the affected component, the violated constraint, and a suggested fix. Reports can be exported as structured data.

Stress Heatmap

Visual overlay on the harness model showing thermal and current stress distribution. Hot spots are highlighted with severity-coded colors matching the validation engine output.

BOM & Cut List (Validated)

Manufacturing outputs generated from the validated model. BOMs, cut lists, and assembly notes are only produced when validation passes — ensuring manufacturing never drifts from engineering intent.