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Operate: Lifecycle Continuity

Learn how the twin supports maintenance and operational telemetry

Service and Maintenance — As-Maintained Truth

The electrical system evolves after manufacturing: wires are replaced, connectors changed, routing modified during service. These field modifications must flow back into the model so operational truth never drifts from design intent. The twin preserves both original design intent and as-maintained state—you can see what was designed versus what exists today. This dual-state preservation enables accurate diagnostics (knowing actual vs. designed configuration), supports future modifications (building on current state, not outdated design), and maintains compliance tracking. Service history links to specific components and nets, maintaining full traceability from design through manufacturing to field operations.

Maintain — Service Overview
As-maintained truth stays linked to the twin

Actions:

  • Navigate to /projects/[id]/maintain
  • Review service overview showing maintenance history and lifecycle events
  • Understand change tracking and modification records
  • Explore component service history linked to specific components and nets
  • Observe how field modifications are recorded and traceable

Expected Outcome: Maintenance overview showing lifecycle tracking, service records, modification history, and understanding of dual-state preservation (design vs. as-maintained)

Operational Telemetry — Live Data Integration

Telemetry is consumed as normalized frames from vehicle data loggers, ECUs, and sensors. Signals link to the same twin to preserve operational continuity—voltage measurements map to nets, current readings map to wires, temperature data maps to bundles. This linkage enables real-time validation of design assumptions, anomaly detection, and performance monitoring. Operational data validates that the electrical system performs as designed under real-world conditions, and discrepancies can trigger design improvements.

Telemetry — Live Data Hub
Operational signals linked to the model

Actions:

  • Navigate to /projects/[id]/telemetry
  • Review telemetry hub showing live data streams
  • Understand signal-to-model mapping (signals → nets → components)
  • Observe real-time voltage, current, and temperature measurements

Expected Outcome: Telemetry hub showing live data streams mapped to electrical model components

Live Twin — Real-Time 3D Visualization

The live twin combines operational telemetry with 3D spatial visualization. Real-time sensor data overlays on the 3D model, showing temperature gradients, voltage levels, and current flow in spatial context. This enables rapid diagnosis of issues—a hot bundle becomes visible in 3D, voltage drops are shown along routing paths, and anomalies are highlighted. The live twin bridges the gap between electrical design and physical reality, making operational data actionable.

3D Simulation View
Spatial context for routing and packaging decisions

Actions:

  • Navigate to /projects/[id]/telemetry/live
  • Review 3D visualization with live telemetry overlay
  • Observe temperature gradients and voltage levels in spatial context
  • Identify anomalies and performance issues visually

Expected Outcome: Live 3D twin showing real-time operational data overlaid on spatial model

LoomLab — Electrical Digital Twin Platform